Gyratory Crusher Mantles

Boasting multiple tailored solutions, you’ll find a Shengda Machine mantle design that fits your crusher’s exact requirements.

Shengda Machine comprehensive mantle portfolio covers everything from sleek one-piece units to heavy-duty full-tooth designs available in two or three segments. Tooth profiles can be strategically placed at nearly any height on the mantle to boost material nipping efficiency— a feature our clients consistently praise for reducing material slippage, ramping up production volumes, and extending liner service life. A prime example: a mantle with toothed upper sections for enhanced initial material grip, paired with reinforced lower sections that add extra wear-resistant metal to the crushing cavity’s high-abrasion zones.

Overview

Large Two-Piece Gyratory Crusher Mantles by Shengda Machine

We offer two distinct positioning options to match your equipment’s needs: self-aligning/self-seating mantles, and OEM-matched models with manual wedge-based positioning. Each design is engineered for seamless integration with your crusher’s existing setup.

Based on your specific operating conditions—including material hardness, throughput requirements, and wear patterns—we’ll recommend the ideal manganese steel grade for your gyratory mantle: choose from R57, L68, L78, or L88 alloys, each optimized for different performance priorities.

Rotational Use of Multi-Diameter Mantles

Thicker concaves forged from long-lasting wear-resistant alloys often have a service life two, three, or even four times longer than standard mantles. To maintain consistent product sizing throughout the concave’s lifespan, Shengda Machine provides mantles in a range of diameter options. Many of our customers now implement a “ready-spindle” system: keeping multiple complete mainshaft assemblies on hand, each fitted with a mantle of a different diameter, to enable fast, on-demand changeovers.

This rotational approach to multi-diameter mantles delivers clear operational benefits:

  1. Preserves optimal crushing cavity geometry and steady discharge specifications
  2. Maximizes the utility of wear-resistant metal in concave segments, eliminating waste
  3. Cuts down on downtime caused by lengthy, labor-heavy mantle replacements

Product FAQs

Jaw crusher as a more extensive use of crushing equipment, in the course of the work of the key parts of the Jaw Crusher Jaw Plate prone to serious wear and tear, thereby reducing the jaw plate life and jaw crusher efficiency. Zhejiang Shengda Machinery on the jaw crusher jaw plate wear serious causes and treatment measures for a detailed analysis and introduction.

As we all know , Jaw crushers is composed of swing jaw plate and fixed jaw plate which forms the crushing chamber. In the actual production process, there will be a huge direct impact force between the materials and jaws plate, especially when crushing bigger and hardness material, it will make bolts vibration and nuts loose, jaw plate wear and tear and produce a great noise, badly jaw falls off or broken lead to the equipment stop running, affecting the normal production.

Your total cost can be reduced by making sure that the different lining parts are designed to minimize the number of maintenance stops. Preferably, the wear life of the lining parts should be balanced so that they can be replaced at the same time or have equal increments of wear life. This can, for instance, be done by modifying the design or by combining different materials (rubber, Poly-Met, metallic etc.).

Hammer is one of the most important wear parts of impact crusher, excellent product need qualified wear hammer. The material and casting process have important influence on the life of wear plate hammer. Proper hardness and impact toughness is the key factor to improve the wear resistance of crusher hammer.

All the data we wil kept 3 years for tracing downStrict quality control system guarantee the quality of our products. And we have got no bad complain from our customers since 2003.

Features and Benefits

Why Shengda?

A reliable partner for mining equipment wear parts

Reliable supply, reliable performance, with premium quality. When it comes to sourcing spare parts for your mining equipment, these criteria support our supply chain design. With Shengda as your partner, you can be sure you’ll get all three. We have a global manufacturing network and a localised supply chain that ensures the spare parts you need are never far away. And with our insistence on quality as the OEM, reliable performance is at the heart of every part we produce and everything we do.

Shengda Service Team

A reliable partner for mining equipment wear parts

Reliable supply, reliable performance, with premium quality. When it comes to sourcing spare parts for your mining equipment, these criteria support our supply chain design. With Shengda as your partner, you can be sure you’ll get all three. We have a global manufacturing network and a localised supply chain that ensures the spare parts you need are never far away. And with our insistence on quality as the OEM, reliable performance is at the heart of every part we produce and everything we do.

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